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Examples of copper electrode processing


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Material to be processed : Red copper

Processing time: 1 hour 45 minutes

Workpiece size 11×40 (mm) (machining depth 15.2mm)


Using tools:

CSB0201004 R0.5xDL4

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● Can minimize the occurrence of burrs


● Sharp edge design for high precision machining


● Provides a stable tool processing life with a new copper special coating


● Finely grind the geometric groove shape, reduce the friction coefficient and ensure the surface finish of the workpiece



Processing conditions:

Project Finish machining Medium processing Finish machining
Tool C2B0201004
R0.5×4
Speed(min-1) 40,000 30,000
Feed(mm/min) 2,400 2,000 1,500
Cutting depthap×ae(mm) 0.2×0.4 0.05×0.05 0.03×0.03
Allowance(mm) 0.07 0.03 -
Cooling mode Water soluble coolant
Processing time 55min 50min


Processing results:

Tool wear and surface roughness are compared to conventional products by using the same tool size.

In this process, the tool life of C2B0201004 is 2 to 3 times that of conventional products.

Use 1 milling cutter from roughing to finishing.


    
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